Sanderson Farms Processing Plant

Kinston, NC
ARCHITECT:
Charles N. Clark Associates, LTD.
CONTRACTOR:
Choate Construction
Metromont Project Details

Project Overview

Sanderson Farms is a state-of-the-art poultry complex with the capacity to process 1.25 million birds per week. This facility employs approximately 1,500 people and requires 130 contract growers.

With any food processing facility, food safety is the number one priority. Precast concrete provides a non-porous, smooth, hard wall concrete surface. Add to that a design with no exposed ledges and the use of a USDA approved sealant for interior caulking, precast offered a structure that is durable and easy to maintain.

Metromont provided a total precast structure that allowed for quick occupancy and provided a single source to handle the design of the equipment and to hang MEP loading. High R-Value insulated walls were provided at conditioned and cooler spaces.

Project Details

Total precast structure
Insulated 08” and 13” Walls
Solid 12” Walls
100,000 sq ft of walls
133,000 sq ft of double tees
880 Pieces
Erected in 60 days

Architectural Details & Finishes

Architectural mix with exposed aggregate

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"Metromont was an excellent partner and worked seamlessly, closely to collaborate almost as an extension of our design team. It’s incredible how quickly it all came together.”
Scott Johnston
AIA Johnston Design Group
"The precast concrete design was able to meet the stringent performance requirements of the structure while providing an aesthetically pleasing, sustainable final product at an affordable price point."
Ben Townes
Townes + Architects
"Metromont’s team embraced our idea and got their whole team on board. It’s one thing for sales managers to want to make architects happy, but to have the plant manager, the finishing crew foreman and engineers fully engaged is something else. Metromont was extremely cooperative – the project was a win-win for everyone.”
K.J. Jacobs, AIA
McMillan Pazdan Smith

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